Another compelling reason for “precision manufacturing”: saving planet

In the space of an hour today I heard a horrifying show on On Point about how the planet is going to hell in a handbasket, then had a very inspiring lunch with Michael Woody of American Dragon, which shows businesses how to bring manufacturing jobs back to the US through a formula of Fewer, Faster, Finer. My takeaway was that the vision I’ve expressed before of creating an “era of precision manufacturing” through the Internet of Things could be the vehicle to both bring back manufacturing jobs to the US (and localities elsewhere across the globe) and to save the planet, making it even more compelling. As I’ve written before, IoT-enabled manufacturing has a wide variety of benefits for manufacturers:

  • unprecedented integration of the factory and both supply chain and distribution network.
  • optimizing production through real-time monitoring and adjustment of assembly line.
  • the potential to speed product introduction and revision through rapid feedback from the field about how the products are actually used.
  • improving decision-making through shared real-time data.

add to those a number of other energy and environmental benefits and you’ve got a really compelling case for “precision manufacturing”:

  • reduced energy consumption through smart grid technologies that allow the plant to have two-way communication with the energy supplier, so energy is supplied in the precise amount needed and precisely when and where it is needed.
  • vastly reduced transportation costs: instead of a supplier in China, you are supplied exactly when you need additional supplies by a local company that shares real-time data on your production output. Similarly, you distribution network knows exactly when and where to distribute the product.
  • lower waste and smaller material needs: a key component of “precision manufacturing” is additive production via 3-D printing, which builds up a product precisely, rather than traditional reductive manufacturing, which trims away excess material from a blank.

“Precision manufacturing” through the IoT: not just better for your bottom line, but also a great way to reduce our growing environmental hazards!

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